Skip to content
Home » Fixing a clicking or clunk noise on a Nissan E-NV200 electric van (or other Nissan vehicles)

Fixing a clicking or clunk noise on a Nissan E-NV200 electric van (or other Nissan vehicles)

Video by Go Green Autos via YouTube
Source

Sponsored:

Prepare for a global paradigm shift with Inevitable and Unstoppable, a deep dive into the rapid transition to electric vehicles. This compelling analysis explores how technological breakthroughs and policy shifts are making internal combustion engines obsolete. Learn how the EV revolution is reshaping economies, urban infrastructure, and environmental policy worldwide. Stay ahead of the curve by understanding the forces driving this trillion-dollar industry. Read the full analysis on Amazon.

A very common issue with the Nissan E-NV200 (or Evalia) is a clicking or cracking or clunking noise from the front wheels on acceleration, when turning or slowing down. In this video, I give an example of the noise and show you how to fix it yourself, saving a lot of money.
This issue also affects many other Nissan models, not just the ones based on the NV200. This includes the Nissan Leaf, Juke, Pathfinder, Cube, GT-R, Maxima, Murano, Rogue, Versa and many more.
These vans are also the Nissan NV200, Nissan Evalia, Mitsubishi Delica D:3, Mitsubishi Delica Van, Chevrolet City Express, e-Wolf Delta 2 Shuttle, Ashok Leyland Stile, Dynamo Taxi.
This was recorded in December 2024.

PRODUCTS USED:
Cotter pin / split pin set https://amzn.to/3VCsqCN
Smith & Allan Absolute Moly 60 assembly paste https://www.ebay.co.uk/itm/304608623455
Honda M-77 assembly paste https://amzn.to/4gv7aad
Possibly an alternative: Liqui Moly LM48 assembly paste https://amzn.to/3ZPbZFT

The original Nissan parts can be ordered through your local Nissan dealer or from https://nissangenuine.com.
The parts used in this video on a 2022 Nissan E-NV200 40kWh where:
402621CA0A hub nut
400374FA0A hub washer
400730L700 cotter pin
See below for more details, specs and alternatives of these items.

THE TOOLS USED:
32mm deep socket https://amzn.to/3BnBvIU
Sealey 1/2" breaker bar https://amzn.to/3OQli1N
WIESEMANN 1893 1/2" torque wrench https://amzn.to/3VBS7Ua
Cheaper alternative: Amazon Basics 1/2" torque wrench https://amzn.to/4iwhvV0
Disposable brushes ideal for grease application https://amzn.to/3DfKixe
LED inspection light https://amzn.to/3YbN7WX and reviewed here https://youtu.be/nn9OJfgar-w

VIDEOS REFERRED TO:
The more thorough method where you remove the drive shaft https://youtu.be/nqzLp3mvMzU?si=EyeTsnxvuSnqii3k
Our Nissan ENV200 playlist https://youtube.com/playlist?list=PLW0oq-rvufnsN8PVdD5UNq3rFQVf-tZgy
For further info on what causes this axle click, see https://youtu.be/9bc8UBoB-RY?si=kUMkDoC2S7C0rLxF

DOCUMENTATION:
Nissan TSB NTB12-055H https://drive.google.com/file/d/10SJYJvSnYgzZNoaJZLE86b18UpokDfDr/view?usp=drive_link
Nissan front wheel hub & knuckle from workshop manual https://drive.google.com/file/d/10UIv-YlRZfzPj5TPE9t4863ZNGK_cGCG/view?usp=drive_link
Molykote M77 specs https://www.lubricantspecialty.com/products/molykote-anti-seize-pastes/molykote-m-77-paste
Smith & Allan Absolute Moly 60 specs https://www.smithandallan.com/product/smith-allan-absolute-moly-60-paste-4523
Nissan E-NV200 front axle parts diagram https://partsouq.com/en/catalog/genuine/unit?c=NISSAN201809&ssd=%24%2AKwE6Dh8Ifm48OjhYPEgGZ2J2VlFPPjE8PS8AM3t9TlpGQkBDBhE9V3l9eUheR1YQDQc6M0siRl88PGEhIGFtTnQqfSw2cxxhJCtjaGsrNFdzGGFVdHB6YW1Od3MyKmwrNDw-OyIuPDggKjMsSColLHkyfXkqPT4_SSk-PGB9PnZ_Z2tIcixpMH15KFIsPlc8SiEGHgRHRywjKCs8UxQSdj8rIi8qOlFbfAwXTCsiLyo9UUsACnIqJS4tPVY7XxQeF01bLFIkKSxlJX15KCteTlpIQy59f2Fleiw1KCtDSWESYSQpLGpufyw2cW5yJCksYnpgai5rf2FNWyxyAAAAAKy1Uy8%3D%24&vid=192633&cid=7&uid=150302&q=

OEM NISSAN PART SPECS:
402621CA0A hub nut is an M24x1.5 with a 42mm flange diameter and 22mm height. A cheaper alternative is the FEBEST 4056111140032 available from Autodoc https://www.autodoc.co.uk/febest/16502251
400374FA0A hub washer is 43mm outer dia, 25mm inner dia, 2.5mm thick. I’ve not been able to source an alternative.
400730L700 cotter pin is an M5 x 40mm. So 4.65mm dia.

If you’ve found this video particularly useful or maybe this saved you money or time, then please do at least click the like button and add a comment. If you’d like to give a ‘super thanks’, you can buy a coffee, a pint or contribute to the running costs of this channel via the Thanks button.
YouTube shares 70% of the donations with the video creators.

Please subscribe and have a look at the back catalogue of EV videos on this channel, see https://www.youtube.com/c/GoGreenAutos/videos
Why not follow Go Green Autos on Facebook at https://www.facebook.com/GoGreenAutos ?
For EVs for sale, see https://www.gogreenautos.co.uk/for-sale
For referral codes, see https://www.gogreenautos.co.uk/referral-codes

Chapters/timestamps:
00:00 The Nissan clicking noise issue
01:24 Example of the clicking noise
02:13 Two methods to fix this
03:29 The Nissan Technical Service Bulletin
04:30 Parts and tools required
04:52 Nissan hub nut
05:08 Nissan hub washer
05:40 Cotter pins
06:47 Molykote M77 paste
07:28 Tools used
08:06 Please subscribe
08:25 Safety
08:42 Removing the hub nut
10:27 Freeing the drive shaft
11:27 Lubricating drive shaft splines
13:35 Reassembly & hub nut torque
16:39 Wheel nut torque
17:08 Links & further information
18:41 Do you really need to buy new hub nuts?

#gogreenautos #electricvan #nissanenv200 #gogreenautosuk #nissannv

Please double check that any product links are still going to the correct product. Amazon products can change, especially if there are multiple versions of a product on one listing. As an Amazon Associate, I earn from qualifying purchases.

Go to Source